BMW X3 (F25) Service & Repair Manual: Body special tools
Adjuster
Adjuster Minimum set: Mechanical tools Mechanical tool
NOTE: (adjusting tool) For parallel alignment of the rear window glass to the tailgate hinge E46/3
Storage Location
A4
SI number
01 21 99 (518)
Cartridge
Cartridge AM
NOTE: (Adhesive cartridge (3 x))
CARTRIDGE GUN
Cartridge gun Mechanical tool
NOTE: (Cartridge gun) Tool for Campaign SI cracks on rear axle fixture (E46 rear axle fixture, structural foam); manufactured by Core Products (source: Henkel): For structural foam Terocore 1401 (Henkel), part no. 83 42 0 307 530
Cartridge gun AM
NOTE: (Adhesive gun)
Device
Device AM
NOTE: For punching in the 17-digit vehicle identification number
Consisting of: 1 = Device
NOTE: (Guide without punch numbers) Series: all except E38, E39 Only available as part of complete set
2 = Punch element
NOTE: (Individual punch numbers) Specification necessary. Replaced by 41 0 000. (0 495 628)
3 = Holder
NOTE: (Spacer (2 pieces)) Series: E30
4 = Plate
NOTE: (Additional plate) Series: E31, E36/4
5 = Plate
NOTE: (Additional plate) Series: E36/2, convertible
7 = Punch element
NOTE: (Punch number "BMW Logo") For internal use only
Device Mechanical tool
NOTE: For attaching the bearing supports for the anti-roll bar (retrospective attachment)
Device AM
NOTE: (Guide without punch numbers) Series: all except E38, E39 Only available as part of complete set
NOTE: (Bonding device)
Device AM
NOTE: (Bonding device set) For bonding the CFK roof
SI number
05 04 03 (985)
Consisting of:
1. Device
NOTE: (Bonding device)
2. Cartridge gun
NOTE: (Adhesive gun)
3. Cartridge
NOTE: (Adhesive cartridge (3 x))
Device Mechanical tool
NOTE: For installing the bearing bush (door hinges) Discontinued without substitute.
Storage Location
C2
Gauge
Gauge AM
NOTE: (gauge for door sill)
NOTE: (gauge for front of frame)
NOTE: (gauge for front of front door)
Gauge Mechanical tool
NOTE: (Spacer gauge) For measuring distance between top of front side door and B- pillar
Storage Location
Y4
SI number
01 06 94 (801)
Gauge AM
NOTE: (Punching gauge) For punching in the 17-digit vehicle identification number
SI number
01 02 98 (302)
Consisting of:
1. Plate
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
2. Plate
NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
Gauge AM
NOTE: (gauge for rear of frame)
Gauge AM
NOTE: (Punching gauge) For punching the substitute vehicle identification number in the spring strut dome.
Consisting of:
1. Plate
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
Gauge AM
NOTE: (Punching gauge) For punching the vehicle identification number into the spring strut dome
SI number
01 21 00 (642)
Consisting of:
1. Plate
NOTE: (Guide plate) Available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011
2. Plate
NOTE: (Counter-support plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011
3. Plate
NOTE: (Guide plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011
Gauge AM
NOTE: (gauge for rear of front door)
Gauge Mechanical tool
NOTE: (feeler gauge) For setting the tailgate and for adjusting the tailgate on the E36/5
Storage Location
Y4
SI number
01 01 94 (766)
Gauge Mechanical tool
NOTE: (Setting gauge) For tailgate E46/5
Gauge AM
NOTE: (Punching gauge) For punching the vehicle identification number into the spring strut dome
SI number
01 15 99 (483)
Consisting of:
2 = Plate
NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
1 = Plate
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
Gauge Mechanical tool
NOTE: For adjusting the gap dimension of the rear shelf/one-time action
Gauge AM
NOTE: (Gauge set for pin puller) Only for high-security vehicle E67 for Technical Campaign - TA 0051130200!
Consisting of:
1. Gauge
NOTE: (Gauge, left)
2. Gauge
NOTE: (Gauge, right)
Gauge AM
NOTE: (set of gauges) For adjusting the front doors (wind noise)
Storage Location
Y4
SI number
01 07 91 (406)
Consisting of:
1. Gauge
NOTE: (gauge for rear of front door)
2. Gauge
NOTE: (gauge for front of front door)
3. Gauge
NOTE: (gauge for rear of frame)
4. Gauge
NOTE: (gauge for front of frame)
5. Gauge
NOTE: (gauge for door sill)
Guard
Guard Mechanical tool
NOTE: Additional information and data stored in project 1030.
SI number
05 09 12 (853)
Holder
Holder AM
NOTE: (Spacer (2 pieces)) Series: E30
Plate
Plate AM
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Guide plate) Available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011
NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Guide plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Additional plate) Series: E31, E36/4
Plate AM
NOTE: (Counter-support plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011
NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
NOTE: (Additional plate) Series: E36/2, convertible
NOTE: (Guide plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011
NOTE: (Counter-support plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011
Punch element
Punch element AM
NOTE: (Punch number 0)
NOTE: (Punch letter U) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch number 4) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter Y) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch number 6) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter B)
NOTE: (Punch letter A)
NOTE: (Punch number "BMW Logo") For internal use only
Punch element AM
NOTE: (Punch number 8) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch number 1)
NOTE: (Punch letter R) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter W) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter S) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter C)
NOTE: (Punch letter J) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter P) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter M) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter D)
NOTE: (Punch letter E) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter i) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter T) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter X) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter G) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter H) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter L)
Replaced by: 83300495628
NOTE: (Individual punch numbers) Specification necessary. Replaced by 41 0 000. (0 495 628)
NOTE: (Punch letter N) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch number 9)
NOTE: (Punch letter Z) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter F) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch numbers/letters/special characters) For punching device, e.g. 41 1 000 (41 1 002)
Consisting of:
1 = Punch element
NOTE: (Punch number 1)
2 = Punch element
NOTE: (Punch number 2)
3 = Punch element
NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
4 = Punch element
NOTE: (Punch number 4) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
3 = Punch element
NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
6 = Punch element
NOTE: (Punch number 6) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
7 = Punch element
NOTE: (Punch number 7) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
8 = Punch element
NOTE: (Punch number 8) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
9 = Punch element
NOTE: (Punch number 9)
10 = Punch element
NOTE: (Punch number 0)
11 = Punch element
NOTE: (Punch letter A)
12 = Punch element
NOTE: (Punch letter B)
13 = Punch element
NOTE: (Punch letter C)
14 = Punch element
NOTE: (Punch letter D)
15 = Punch element
NOTE: (Punch letter E) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
16 = Punch element
NOTE: (Punch letter F) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
17 = Punch element
NOTE: (Punch letter G) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
18 = Punch element
NOTE: (Punch letter H) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
19 = Punch element
NOTE: (Punch letter i) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
20 = Punch element
NOTE: (Punch letter J) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
21 = Punch element
NOTE: (Punch letter K) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
22 = Punch element
NOTE: (Punch letter L)
23 = Punch element
NOTE: (Punch letter M) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
24 = Punch element
NOTE: (Punch letter N) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
25 = Punch element
NOTE: (Punch letter P) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
26 = Punch element
NOTE: (Punch letter R) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
27 = Punch element
NOTE: (Punch letter S) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
28 = Punch element
NOTE: (Punch letter T) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
29 = Punch element
NOTE: (Punch letter U) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
30 = Punch element
NOTE: (Punch letter V) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 =punch numbers/letters/special characters).
31 = Punch element
NOTE: (Punch letter W) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
32 = Punch element
NOTE: (Punch letter X) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
33 = Punch element
NOTE: (Punch letter Y) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
34 = Punch element
NOTE: (Punch letter Z) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
35 = Punch element
NOTE: (Punch numbers/letters/special characters) For punching device, e.g. 41 1 000 (41 1 002)
Punch element AM
NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch numbers/letters/special characters) For punching device, e.g. 41 1 000 (41 1 002)
NOTE: (Punch number 7) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch letter V) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
NOTE: (Punch number 2)
NOTE: (Punch letter K) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).
Socket wrench insert
Socket wrench insert Mechanical tool
Replaced by: 83300493624
NOTE: (Wrench socket SW 13) With inside Torx T20 for releasing, tightening and adjusting the engine compartment lid (E31) and power window fixation at the rear (E31, E36Cabrio) - Replaced by 41 6 120. (0 493 624)
Storage Location
B10
Socket wrench insert Mechanical tool
Replaced by: 83300493624
NOTE: (Wrench socket SW 13) With inside Torx T20 for releasing, tightening and adjusting the engine compartment lid (E31) and power window fixation at the rear (E31, E36Cabrio)/Replaced by 41 6 120. (0 493 624)
Tool
Tool AM
NOTE: (Tool set) For stamping 17- digit vehicle identification number
SI number
01 12 95 (992)
Consisting of:
1. Plate
NOTE: (Guide plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011
2. Plate
NOTE: (Counter-support plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011
Tool Mechanical tool
NOTE: Driver for M14 threaded inserts
SI number
01 02 14 (069)
Tool Mechanical tool
SI number
01 02 14 (069)
Tool AM
NOTE: Tool for M5 thin wall threaded insert (order number 41 00 2 405 074).
SI number
01 18 14 (106)
Tool AM
NOTE: (set of special tools) For stamping the 17-digit vehicle identification number
SI number
01 06 94 (801)
Consisting of:
1. Plate
NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
2. Plate
NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.
Tool set
Tool set Mechanical tool
NOTE: Tool set for M5 threaded insert
SI number
01 02 14 (069)
Tool set Mechanical tool
SI number
01 02 14 (069)
ENGINE COMPARTMENT LID
TIGHTENING TORQUE SPECIFICATION - ENGINE COMPARTMENT LID
FRONT DOORS
TIGHTENING TORQUE SPECIFICATION - FRONT DOORS
HOLDER, SIDE WALL
TIGHTENING TORQUE SPECIFICATION - HOLDER, SIDE WALL
REAR DOORS
TIGHTENING TORQUE SPECIFICATION - REAR DOORS
REAR LID
TIGHTENING TORQUE SPECIFICATION - REAR LID
REINFORCEMENT PLATE (BONDED)
TIGHTENING TORQUE SPECIFICATION - REINFORCEMENT PLATE (BONDED)
ROOF
TIGHTENING TORQUE SPECIFICATION - ROOF
SIDE PANELS
TIGHTENING TORQUE SPECIFICATION - SIDE PANELS
Other flaps
...General information
Brake fluid, (glycol-based) as used in BMW brake systems, must conform with the following requirements: High boiling point Good low temperature ...Other materials:
BMW X3 (F25) Service & Repair Manual > Driveline+Axles: Front axle suspension
REMOVING AND INSTALLING/REPLACING FRONT UNDERBODY PROTECTION
NOTE:
Illustration only an example. Detail deviations, depending on engine version,
are possible.
Unfasten screws (2).
Remove front underbody protection (1).
REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION
N ...