BMW X3 (F25) Service & Repair Manual: Body special tools

• Adjuster
• Cartridge
• Device
• Gauge
• Guard
• Holder
• Plate
• Punch element
• Socket wrench insert
• Tool
• Tool set

Adjuster

Adjuster Minimum set: Mechanical tools Mechanical tool

NOTE: (adjusting tool) For parallel alignment of the rear window glass to the tailgate hinge E46/3

Storage Location

A4

SI number

01 21 99 (518)

Cartridge

Cartridge AM

NOTE: (Adhesive cartridge (3 x))

CARTRIDGE GUN

Cartridge gun Mechanical tool

NOTE: (Cartridge gun) Tool for Campaign SI cracks on rear axle fixture (E46 rear axle fixture, structural foam); manufactured by Core Products (source: Henkel): For structural foam Terocore 1401 (Henkel), part no. 83 42 0 307 530

Cartridge gun AM

NOTE: (Adhesive gun)

Device

Device AM

NOTE: For punching in the 17-digit vehicle identification number

Consisting of: 1 = Device

NOTE: (Guide without punch numbers) Series: all except E38, E39 Only available as part of complete set

2 = Punch element

NOTE: (Individual punch numbers) Specification necessary. Replaced by 41 0 000. (0 495 628)

3 = Holder

NOTE: (Spacer (2 pieces)) Series: E30

4 = Plate

NOTE: (Additional plate) Series: E31, E36/4

5 = Plate

NOTE: (Additional plate) Series: E36/2, convertible

7 = Punch element

NOTE: (Punch number "BMW Logo") For internal use only

Device Mechanical tool

NOTE: For attaching the bearing supports for the anti-roll bar (retrospective attachment)

Device AM

NOTE: (Guide without punch numbers) Series: all except E38, E39 Only available as part of complete set

NOTE: (Bonding device)

Device AM

NOTE: (Bonding device set) For bonding the CFK roof

SI number

05 04 03 (985)

Consisting of:

1. Device

NOTE: (Bonding device)

2. Cartridge gun

NOTE: (Adhesive gun)

3. Cartridge

NOTE: (Adhesive cartridge (3 x))

Device Mechanical tool

NOTE: For installing the bearing bush (door hinges) Discontinued without substitute.

Storage Location

C2

Gauge

Gauge AM

NOTE: (gauge for door sill)

NOTE: (gauge for front of frame)

NOTE: (gauge for front of front door)

Gauge Mechanical tool

NOTE: (Spacer gauge) For measuring distance between top of front side door and B- pillar

Storage Location

Y4

SI number

01 06 94 (801)

Gauge AM

NOTE: (Punching gauge) For punching in the 17-digit vehicle identification number

SI number

01 02 98 (302)

Consisting of:

1. Plate

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

2. Plate

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

Gauge AM

NOTE: (gauge for rear of frame)

Gauge AM

NOTE: (Punching gauge) For punching the substitute vehicle identification number in the spring strut dome.

Consisting of:

1. Plate

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

Gauge AM

NOTE: (Punching gauge) For punching the vehicle identification number into the spring strut dome

SI number

01 21 00 (642)

Consisting of:

1. Plate

NOTE: (Guide plate) Available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011

2. Plate

NOTE: (Counter-support plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011

3. Plate

NOTE: (Guide plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011

Gauge AM

NOTE: (gauge for rear of front door)

Gauge Mechanical tool

NOTE: (feeler gauge) For setting the tailgate and for adjusting the tailgate on the E36/5

Storage Location

Y4

SI number

01 01 94 (766)

Gauge Mechanical tool

NOTE: (Setting gauge) For tailgate E46/5

Gauge AM

NOTE: (Punching gauge) For punching the vehicle identification number into the spring strut dome

SI number

01 15 99 (483)

Consisting of:

2 = Plate

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

1 = Plate

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

Gauge Mechanical tool

NOTE: For adjusting the gap dimension of the rear shelf/one-time action

Gauge AM

NOTE: (Gauge set for pin puller) Only for high-security vehicle E67 for Technical Campaign - TA 0051130200!

Consisting of:

1. Gauge

NOTE: (Gauge, left)

2. Gauge

NOTE: (Gauge, right)

Gauge AM

NOTE: (set of gauges) For adjusting the front doors (wind noise)

Storage Location

Y4

SI number

01 07 91 (406)

Consisting of:

1. Gauge

NOTE: (gauge for rear of front door)

2. Gauge

NOTE: (gauge for front of front door)

3. Gauge

NOTE: (gauge for rear of frame)

4. Gauge

NOTE: (gauge for front of frame)

5. Gauge

NOTE: (gauge for door sill)

Guard

Guard Mechanical tool

NOTE: Additional information and data stored in project 1030.

SI number

05 09 12 (853)

Holder

Holder AM

NOTE: (Spacer (2 pieces)) Series: E30

Plate

Plate AM

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Guide plate) Available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Guide plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Additional plate) Series: E31, E36/4

Plate AM

NOTE: (Counter-support plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

NOTE: (Additional plate) Series: E36/2, convertible

NOTE: (Guide plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011

NOTE: (Counter-support plate) Liquidation of existing inventory and then available only as a complete tool set 41 1 050 = 83 30 0 493 826 - as of 29.11.2011

Punch element

Punch element AM

NOTE: (Punch number 0)

NOTE: (Punch letter U) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch number 4) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter Y) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch number 6) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter B)

NOTE: (Punch letter A)

NOTE: (Punch number "BMW Logo") For internal use only

Punch element AM

NOTE: (Punch number 8) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch number 1)

NOTE: (Punch letter R) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter W) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter S) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter C)

NOTE: (Punch letter J) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter P) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter M) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter D)

NOTE: (Punch letter E) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter i) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter T) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter X) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter G) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter H) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter L)

Replaced by: 83300495628

NOTE: (Individual punch numbers) Specification necessary. Replaced by 41 0 000. (0 495 628)

NOTE: (Punch letter N) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch number 9)

NOTE: (Punch letter Z) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter F) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch numbers/letters/special characters) For punching device, e.g. 41 1 000 (41 1 002)

Consisting of:

1 = Punch element

NOTE: (Punch number 1)

2 = Punch element

NOTE: (Punch number 2)

3 = Punch element

NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

4 = Punch element

NOTE: (Punch number 4) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

3 = Punch element

NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

6 = Punch element

NOTE: (Punch number 6) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

7 = Punch element

NOTE: (Punch number 7) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

8 = Punch element

NOTE: (Punch number 8) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

9 = Punch element

NOTE: (Punch number 9)

10 = Punch element

NOTE: (Punch number 0)

11 = Punch element

NOTE: (Punch letter A)

12 = Punch element

NOTE: (Punch letter B)

13 = Punch element

NOTE: (Punch letter C)

14 = Punch element

NOTE: (Punch letter D)

15 = Punch element

NOTE: (Punch letter E) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

16 = Punch element

NOTE: (Punch letter F) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

17 = Punch element

NOTE: (Punch letter G) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

18 = Punch element

NOTE: (Punch letter H) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

19 = Punch element

NOTE: (Punch letter i) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

20 = Punch element

NOTE: (Punch letter J) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

21 = Punch element

NOTE: (Punch letter K) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

22 = Punch element

NOTE: (Punch letter L)

23 = Punch element

NOTE: (Punch letter M) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

24 = Punch element

NOTE: (Punch letter N) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

25 = Punch element

NOTE: (Punch letter P) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

26 = Punch element

NOTE: (Punch letter R) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

27 = Punch element

NOTE: (Punch letter S) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

28 = Punch element

NOTE: (Punch letter T) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

29 = Punch element

NOTE: (Punch letter U) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

30 = Punch element

NOTE: (Punch letter V) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 =punch numbers/letters/special characters).

31 = Punch element

NOTE: (Punch letter W) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

32 = Punch element

NOTE: (Punch letter X) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

33 = Punch element

NOTE: (Punch letter Y) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

34 = Punch element

NOTE: (Punch letter Z) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

35 = Punch element

NOTE: (Punch numbers/letters/special characters) For punching device, e.g. 41 1 000 (41 1 002)

Punch element AM

NOTE: (Punch number 3) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch numbers/letters/special characters) For punching device, e.g. 41 1 000 (41 1 002)

NOTE: (Punch number 7) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch letter V) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

NOTE: (Punch number 2)

NOTE: (Punch letter K) Can only be ordered with the complete tool set 41 0 000 (part number 0495628 = punch numbers/letters/special characters).

Socket wrench insert

Socket wrench insert Mechanical tool

Replaced by: 83300493624

NOTE: (Wrench socket SW 13) With inside Torx T20 for releasing, tightening and adjusting the engine compartment lid (E31) and power window fixation at the rear (E31, E36Cabrio) - Replaced by 41 6 120. (0 493 624)

Storage Location

B10

Socket wrench insert Mechanical tool

Replaced by: 83300493624

NOTE: (Wrench socket SW 13) With inside Torx T20 for releasing, tightening and adjusting the engine compartment lid (E31) and power window fixation at the rear (E31, E36Cabrio)/Replaced by 41 6 120. (0 493 624)

Tool

Tool AM

NOTE: (Tool set) For stamping 17- digit vehicle identification number

SI number

01 12 95 (992)

Consisting of:

1. Plate

NOTE: (Guide plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011

2. Plate

NOTE: (Counter-support plate) Available only as a complete tool set 41 1 020 = 83 30 0 492 557 - as of 29.11.2011

Tool Mechanical tool

NOTE: Driver for M14 threaded inserts

SI number

01 02 14 (069)

Tool Mechanical tool

SI number

01 02 14 (069)

Tool AM

NOTE: Tool for M5 thin wall threaded insert (order number 41 00 2 405 074).

SI number

01 18 14 (106)

Tool AM

NOTE: (set of special tools) For stamping the 17-digit vehicle identification number

SI number

01 06 94 (801)

Consisting of:

1. Plate

NOTE: (Guide plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

2. Plate

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

Tool set

Tool set Mechanical tool

NOTE: Tool set for M5 threaded insert

SI number

01 02 14 (069)

Tool set Mechanical tool

SI number

01 02 14 (069)

ENGINE COMPARTMENT LID

TIGHTENING TORQUE SPECIFICATION - ENGINE COMPARTMENT LID

FRONT DOORS

TIGHTENING TORQUE SPECIFICATION - FRONT DOORS

HOLDER, SIDE WALL

TIGHTENING TORQUE SPECIFICATION - HOLDER, SIDE WALL

REAR DOORS

TIGHTENING TORQUE SPECIFICATION - REAR DOORS

REAR LID

TIGHTENING TORQUE SPECIFICATION - REAR LID

REINFORCEMENT PLATE (BONDED)

TIGHTENING TORQUE SPECIFICATION - REINFORCEMENT PLATE (BONDED)

ROOF

TIGHTENING TORQUE SPECIFICATION - ROOF

SIDE PANELS

TIGHTENING TORQUE SPECIFICATION - SIDE PANELS