Procedure OBSERVE repair stage 3! Read contents of BODY, GENERAL.
Spot-weld bonding is used on this vehicle. Observe specific PROCEDURE.
Use only approved SPOT-WELDING APPARATUS for repairs.
Following new body parts are required :
Removal: Mark severance cut in accordance with dimension and cut.
IMPORTANT: Cut outer panel only.
Dimension a = approx. 100 mm from 6 mm diameter hole.
LOOSEN spot-welded adhesive joints in area (1).
Open welded connections in area (2).
Remove partial section of carrier support.
Mark severance cuts in accordance with specified dimensions and cut.
IMPORTANT: Cut outer panel only for following severance cuts.
Dimension a = approx. 600 mm from 20 mm diameter hole.
Dimension b = approx. 450 mm from roof edge.
Open welded connections in areas (1).
Open spot-welded adhesive joints in area (2) Release and remove A-pillar from cavity sealing (3).
Preparation of new part: Mark severance cuts on new parts according to severance cuts on vehicle and sever.
Prepare REINFORCEMENT PLATES at severance cuts.
Installation: Apply sealant to cavity sealing .
Install and weld new parts and reinforcement plates.
Install new part and reinforcement plate and weld in designated area (1).
BMW X3 Service & Repair Manual > Body repair instructions: Notes on using temperature-controlled infra-red radiators
When using temperature-controlled infrared radiators, damage to adhesive bonds, paint and vehicle components
can occur when drying spatula and filler.
The temperature sensors in the infrared radiator only operate reliably on large, even surfaces.
On small surfaces such as C-pillars or sills, ...