Procedure OBSERVE repair stage 3! Read contents of BODY, GENERAL.
Spot-weld bonding is used on this vehicle. Observe specific PROCEDURE.
Use only approved SPOT-WELDING APPARATUS for repairs.
Following new body parts are required :
Removal: Mark severance cut in accordance with dimension and cut.
IMPORTANT: Cut outer panel only.
Dimension a = approx. 100 mm from 6 mm diameter hole.
LOOSEN spot-welded adhesive joints in area (1).
Open welded connections in area (2).
Remove partial section of carrier support.
Mark severance cuts in accordance with specified dimensions and cut.
IMPORTANT: Cut outer panel only for following severance cuts.
Dimension a = approx. 600 mm from 20 mm diameter hole.
Dimension b = approx. 450 mm from roof edge.
Open welded connections in areas (1).
Open spot-welded adhesive joints in area (2) Release and remove A-pillar from cavity sealing (3).
Preparation of new part: Mark severance cuts on new parts according to severance cuts on vehicle and sever.
Prepare REINFORCEMENT PLATES at severance cuts.
Installation: Apply sealant to cavity sealing .
Install and weld new parts and reinforcement plates.
Install new part and reinforcement plate and weld in designated area (1).
BMW X3 Service & Repair Manual > Shift valves, parking lock: Replacing mechatronics (GA8HP45Z)
Special tools required:
24 1 430
24 2 390
IMPORTANT:
Do not let skin come in contact with transmission oil and do not inhale transmission oil
vapors.
Wear protective gloves.
Ensure adequate ventilation.
NOTE: After completing repair work:
Load specific data s ...